MANUAL
SKILL
ROUTINE
AGENT
PCB Manufacturing
Agentic OS — Enterprise
Agentic OS — Enterprise
AI-powered IPC Class 3 electronics manufacturing pipeline. 11 reasoning lenses · 17 agents · 9 phases · 68 tasks · 25 OPA rules · SHA3-256 Digital Traveler. One click from Gerber to Gate 02.
2.8×
faster than manual EDA review
98.4%
first-pass gate yield
25
OPA policy rules enforced
9.1
avg quality gate score / 10
68
verified pipeline tasks
11-Lens Reasoning Engine
GOVERNOR meta-control with 10 adversarial analysis lenses. Each challenges the previous output — DFM SCOUT, BOM CRITIC, IPC EVALUATOR, Gate GATE-CHECK, OBSERVER-X circuit breaker.
PCBX-11 · Adversarial by default
One-Click Pipeline Engine
17 agents across 9 phases execute autonomously. Real-time SSE streaming. QA self-healing loop retries gate if score < 8.0. SHA3-256 Digital Traveler seals every step.
9 phases · 68 tasks · 31 Kafka events
OPA Governance — 25 Rules
Every agent action checked against 25 policy rules before execution. Hard rules block. Advisory rules warn. OPA Rego + Python fallback for local-only mode. Zero-trust by default.
POL-001 → POL-025 · Zero gaps
4 PCB Recipe Kits
Pre-configured pipelines for HDI Microvia, Flex/Rigid-Flex, RF/Microwave, and Automotive AEC-Q. Each kit ships with pre-loaded DFM rules, material specs, and compliance profiles.
HDI · Flex · RF · AEC-Q
PCBX-11 Reasoning Engine
11 ADVERSARIAL LENSES · GOVERNOR META-CONTROL · DFM ANALYSIS RECORD (DAR)
01 / GOVERNOR
OPA Policy Governor
Meta-control. Sets iteration budget, risk tolerance, execution depth. Defines halt conditions: OPA violations >5, AXI void >25%.
02 / SCOUT
Design Intent Scanner
Gerber/ODB++ surface map. Extracts layer count, feature sizes, via types, component density, entry risks.
03 / ANALYST
DFM Deep Analyzer
Applies 847 IPC rules. Extracts critical traces, high-risk vias, pad clearances. Confidence-rated dependency map.
04 / CRITIC
Quality Gap Finder
Adversarial DFM review. Attacks assumptions, flags counterfeit risks, impedance mismatches, yield killers.
05 / SYNTHESIST
BOM Reconciler
Merges multi-source BOM conflicts. Resolves impedance vs cost tradeoffs. Updated belief register.
06 / EVOLVER
Design Optimizer
3-5 DFM improvement variants per iteration. Trace width, via fill, layer reduction, placement alternatives.
07 / EVALUATOR
IPC Class Scorer
IPC-6012 Class 3 rubric. Evidence support, yield prediction, reversibility, signal/noise. Final rank.
08 / VALIDATOR
Fabricator Capability Check
Checks CRITIC predictions vs real fab constraints. Min feature vs capability. Material availability. Lead time.
09 / GATE-CHECK
Gate Decision Engine
Verifies 25 OPA rules, IPC score ≥8.0, AXI void <25%, supplier trust ≥75. Returns APPROVE/HOLD/REJECT.
10 / OBSERVER-X
Circuit Breaker
Final override. Reports actual DFM scan results. Triggers HALT on critical failure. Overrides theory with real fab data.
11 / SYNTHESIS
Digital Traveler Tracker
SHA3-256 chain of custody. Records all lens outputs. Cross-phase evidence. Iteration count + quality delta.
→
Open Engine
"DFM analysis that used to take 3 days completed in under 2 hours. The GATE-CHECK lens caught an impedance mismatch our EDA tool missed entirely."
Sr. PCB Design Engineer
IPC CID+ Certified · Tier-1 Defence OEM
↑ 2.8× faster DFM review · 0 gate rejects post-deployment
"The BOM Reconciler lens resolved a 23-component sourcing conflict in one pass. SBOM generated, RoHS checked, supplier trust scored — all automated."
Supply Chain Manager
CPSM Certified · EMS Contract Manufacturer
↓ 40% BOM revision cycles · 100% SBOM CycloneDX compliance
"Ran the RF Kit on a Rogers RO4350B stackup. Controlled impedance verified, AXI void 8.4% — well under the 25% threshold. Gate 02 cleared first pass."
RF/Microwave Engineer
Siemens NX Certified · RF PCB Specialist
9.2/10 gate score · IPC Class 3 certified first-pass
Digital Traveler Register
HARD
AXI void ≤25% per IPC-7095 (POL-019)
HARD
AI confidence ≥0.85 (POL-021)
SOFT
Impedance target 50Ω ±10Ω
HYP
Layer reduction from 8→6 feasible
SOFT
Supplier trust ≥75 for all critical parts
Validator Panel
No active analysis. Run a lens to surface validation signals.
Exit Conditions
OPA violations0 / 5
AXI void threshold8.4% / 25%
AI confidence0.91 / 0.85
Fragile beliefs22% / 50%
Iteration budget3 / 8
Signal quality74 / 40
✓ PROCEED — All exit conditions nominal
⬡ GOVERNOR — Iteration Budget
8
Risk Tolerance
5
Execution Depth
Recipe Kit
00:00:00SYSPCB AGENT OS v12.0 ready · GOVERNOR: armed · 25 OPA rules loaded
00:00:00OPAPolicy engine active · Python fallback mode · 25 rules loaded
17 Agents · 9 Phases
Output Artifacts
📁 .pcb/
📄 DESIGN_MANIFEST.md —
📄 stackup_architecture.md —
📄 bom_analysis.json —
📄 sbom.cyclonedx.json —
📄 ipc_compliance_report.md —
📄 gate_evidence_pack.json —
📄 audit_trail.jsonl —
📄 digital_traveler_sha3.json —
📄 qa_gate_report.md —
⚠ QA Self-Healing — Gate Score < 8.0
Gate score: 7.4/10. Initiating retry with tighter DFM rules…
0
TOKENS
0
AGENT CALLS
0s
ELAPSED
—
QA SCORE
Pipeline Log — FORGE Mode
INFOPipeline Engine ready · 17 agents · 9 phases · QA self-healing: armed
Operations Dashboard
REAL-TIME KPIs · EXECUTION HISTORY · RECIPE KITS · AGENT WORKERS
247
Total Boards
+12 this week
98.4%
First-Pass Yield
+0.3% vs last mo
$14.20
Avg Cost / Board
↓ $1.10 optimized
96.2%
Gate Pass Rate
↑ 2.1%
3
Active Jobs
2 in DFM · 1 in Gate
0
Policy Violations
30-day clean
Recipe Kit Registry4 KITS ACTIVE
HDI Microvia Kit9.2/10
Blind/buried vias, ≤0.1mm feature, IPC-6016 Class C. Laser drill + sequential lamination.
Flex/Rigid-Flex Kit8.9/10
Bend radius enforcement, coverlay, IPC-6013. Polyimide base, adhesiveless copper.
RF/Microwave Kit8.7/10
Controlled impedance 50Ω ±10%, Rogers RO4350B, PTFE layers, ground plane stitching.
Automotive AEC-Q Kit8.5/10
AEC-Q100 Grade 1, IATF 16949, −40°C to +125°C, PPAP documentation, whisker mitigation.
Agent Workers17 AGENTS
Intake AgentProcessing JOB-2024-047
DFM Agent847-rule scan · 62% complete
Policy ObserverPOL-016 check · 25 rules
BOM AgentIdle — awaiting DFM
Gate AgentIdle — awaiting BOM
Compliance AgentIdle
Quality AgentIdle
Quote AgentIdle
Pipeline Utilization
3 / 17 agents active72% capacity
Execution HistoryLAST 10 RUNS
| Job ID | Design | Kit | Gate Score | FPY | Status | Duration |
|---|
HDI Design Rules Specification
Scoring
Gap Analysis
Full Spec
Variants
PROTOTYPE
PRODUCTION
ENTERPRISE
PCB-as-a-Service
Transparent Pricing
Transparent Pricing
AI-powered IPC Class 3 manufacturing pipeline. Pay per board run or monthly unlimited. Every output scoring <8.0/10 is re-run free.
Prototype
DESIGN VALIDATION
$299/board run
Up to 10 boards · $499 setup
- Full 9-phase DFM analysis
- 11-lens PCBX reasoning engine
- 25 OPA rule policy check
- Gate 01 + Gate 02 clearance
- SHA3-256 Digital Traveler
- SBOM CycloneDX export
- PDF compliance report
- 48hr turnaround
MOST POPULAR
Production
UNLIMITED BOARD RUNS
$1,499/month
Unlimited boards · $2,000 setup
- Everything in Prototype
- Unlimited board runs / month
- All 4 Recipe Kits included
- QA self-healing loop (3 retries)
- Live SSE pipeline dashboard
- Spec Vault (5 templates)
- RoHS/REACH/3TG compliance
- Slack + email alerts
- 4hr response SLA
Enterprise
FULL CUSTOM PIPELINE
Custom pricing
Multi-site · White-label · API
- Everything in Production
- Custom agent pipeline
- On-premise factory deploy
- IATF 16949 / AEC-Q support
- HSM key custody audit
- CSRD ESG reporting
- Dedicated PCB engineer
- Revenue-share option
- Weekly strategy calls
PCB AGENT OS Guarantee
Every gate analysis scoring <8.0/10 is re-run with tighter DFM rules at no cost. If the live pipeline demo doesn't catch a defect your current EDA tool found, we'll refund your first run. IPC Class 3 quality — guaranteed.
Book a Live Demo
See the 11-lens reasoning engine and FORGE pipeline run on your actual Gerber files.
Deploy PCB AGENT OS
4 deployment paths. Local-first design — runs on a laptop without Docker. Scale to factory on-premise when ready.
Local — No Docker
RECOMMENDED · RUNS NOW
SQLite + FastAPI + uvicorn. Zero external dependencies. Works on Windows, Mac, Linux. Full 25-rule OPA via Python fallback. Perfect for development and demo.
- Clone repo + install Python 3.11+pip install -r requirements.txt
- Set SKIP_INFRA_INIT=true in .envecho SKIP_INFRA_INIT=true > .env
- Start FastAPI serveruvicorn main:app --reload --port 8000
- Open pcb_v12_work.html in browser
- Health dot turns green — pipeline live
Cloud — Railway / Render
PRODUCTION READY
PostgreSQL + Redis + FastAPI on Railway. Auto-deploy from GitHub. OPA runs as sidecar. SSE streaming fully supported. ~$20/mo.
- Fork repo to GitHub
- Create Railway project — link reporailway up
- Add PostgreSQL + Redis services
- Set DATABASE_URL, REDIS_URL env vars
- Deploy — auto-migrates schema
Factory On-Premise
ENTERPRISE · AIR-GAPPED
Full Docker Compose stack on factory server. PostgreSQL + Redis + Redpanda + MinIO + OPA + Temporal. Connects to MES via OPC-UA bridge.
- Install Docker Desktop on factory server
- Copy docker-compose.yml + .envdocker compose up -d
- Configure OPC-UA MES bridge
- Point HTML to factory server IP
- Verify /ready — all 7 services green
Hybrid — Cloud + Factory
MULTI-SITE ENTERPRISE
Cloud orchestrator (Railway) routes jobs to on-premise factory agents via secure tunnel. OPA policy in cloud, DFM execution on factory hardware.
- Deploy cloud orchestrator (see Cloud)
- Install factory agent on each site
- Configure Cloudflare Tunnel or VPN
- Set FACTORY_ENDPOINT in cloud env
- Route jobs via FACTORY_ROUTE policy
Configuration Export
# PCB AGENT OS · Local Deploy Config (.env)
# ─────────────────────────────────────────
SKIP_INFRA_INIT=true
DATABASE_URL=sqlite+aiosqlite:///./pcb_pipeline.db
OPA_URL=http://localhost:8181 # optional, Python fallback if not running
REDIS_URL=redis://localhost:6379 # optional
S3_ENDPOINT=http://localhost:9000 # optional
KAFKA_BOOTSTRAP_SERVERS=localhost:9092 # optional
TEMPORAL_ADDRESS=localhost:7233 # optional
OTEL_EXPORTER_OTLP_ENDPOINT= # leave empty for local